HS-MI1 yog ib tsev neeg ntawm cov dej atomizers tsim los tsim cov hmoov hlau ntawm cov duab tsis zoo, siv rau hauv kev lag luam, tshuaj, tshuaj pleev ib ce, lim lim, MIM thiab sintering daim ntaub ntawv.
Lub atomizer yog ua raws li lub qhov cub induction, ua haujlwm nyob rau hauv lub kaw chamber nyob rau hauv kev tiv thaiv huab cua, qhov twg cov hlau molten yog poured thiab ntaus los ntawm ib tug dav hlau ntawm cov dej kub siab, ua tau zoo thiab deoxidized hmoov.
Induction cua sov ua kom muaj qhov zoo sib xws ntawm cov yaj ua tsaug rau qhov kev ua ntawm sib nqus nplawm thaum lub sij hawm molten.
Lub tshuab tuag yog nruab nrog lub tshuab hluav taws xob ntxiv, uas tso cai rau rov pib lub voj voog thaum lub voj voog cuam tshuam.
Tom qab cov kauj ruam ntawm melting thiab homogenization, cov hlau yog poured vertically los ntawm ib tug txhaj tshuaj nyob rau hauv lub hauv paus ntawm lub crucible (nozzle).
Ntau cov kwj dej ntawm cov dej siab siab yog tsom thiab tsom rau ntawm cov nqaj hlau txhawm rau txhawm rau ua kom muaj kev sib tw ceev ceev hauv cov hmoov zoo.
Cov txheej txheem ntawm lub sijhawm hloov pauv xws li kub, roj siab, lub zog induction, oxygen ppm cov ntsiab lus hauv chav tsev thiab ntau lwm yam, tau tso tawm ob qho tib si cov lej thiab cov duab kos rau ntawm kev saib xyuas rau kev nkag siab ntawm kev ua haujlwm.
Lub kaw lus tuaj yeem ua haujlwm manually lossis hauv hom tsis siv neeg ua haujlwm tag nrho, ua tsaug rau qhov programmability ntawm tag nrho cov txheej txheem txheej txheem ntawm tus neeg siv-phooj ywg touch-screen interface.
Cov txheej txheem ntawm kev ua hlau hmoov los ntawm dej atomization pulverizing cov cuab yeej muaj keeb kwm ntev. Nyob rau hauv ancient sij hawm, tib neeg nchuav molten hlau rau hauv dej kom nws tawg mus rau hauv zoo hlau hais, uas yog siv los ua raw khoom rau ua hlau; txog tam sim no, tseem muaj cov neeg uas nchuav cov hmoov txhuas ncaj qha rau hauv dej los ua cov hmoov txhuas. . Siv cov txheej txheem dej atomization los ua cov hmoov coarse alloy, cov txheej txheem txheej txheem yog tib yam li cov lus hais saum toj no cov dej tawg hlau ua kua, tab sis cov pulverization efficiency tau zoo heev.
Cov dej atomization pulverizing cov cuab yeej ua rau coarse alloy hmoov. Ua ntej, cov coarse kub yog melted nyob rau hauv lub cub tawg. Lub melted kub kua yuav tsum tau overheated li ntawm 50 degrees, thiab ces ncuav rau hauv lub tundish. Pib lub twj tso kua dej siab ua ntej cov kua kub yog txhaj, thiab cia lub tshuab nqus dej siab atomization pib lub workpiece. Cov kua kub hauv lub tundish hla lub nqaj thiab nkag mus rau hauv lub atomizer los ntawm lub qhov dej ntws tawm hauv qab ntawm tundish. Atomizer yog cov cuab yeej tseem ceeb rau kev ua cov coarse kub alloy hmoov los ntawm kev kub siab dej pos huab. Qhov zoo ntawm cov atomizer muaj feem xyuam rau cov crushing efficiency ntawm hlau hmoov. Nyob rau hauv qhov kev txiav txim ntawm high-pressure dej los ntawm lub atomizer, cov kua kub yog tsis tu ncua tawg mus rau hauv zoo tee dej, uas poob mus rau hauv lub txias kua nyob rau hauv lub ntaus ntawv, thiab cov kua sai sai solidifies mus rau hauv alloy hmoov. Nyob rau hauv cov txheej txheem ib txwm ua cov hmoov hlau los ntawm kev kub siab dej atomization, cov hmoov hlau tuaj yeem khaws tau tsis tu ncua, tab sis muaj qhov xwm txheej uas cov hmoov hlau me me poob nrog cov dej atomizing. Nyob rau hauv tus txheej txheem ntawm kev ua hmoov txhuas los ntawm high-pressure dej atomization, cov khoom atomized yog concentrated nyob rau hauv lub atomization ntaus ntawv, tom qab nag lossis daus, pom, (yog tias tsim nyog, nws tuaj yeem qhuav, feem ntau ncaj qha xa mus rau cov txheej txheem tom ntej.), kom tau txais hmoov zoo Alloy hmoov, tsis muaj qhov poob ntawm cov hmoov txhuas hauv tag nrho cov txheej txheem.
Cov khoom ua tiav ntawm cov dej atomization pulverizing Cov khoom siv rau kev ua cov hmoov txhuas muaj cov hauv qab no:
Smelting ntu:ib qho nruab nrab zaus hlau smelting rauv los yog ib tug high-frequency hlau smelting rauv yuav xaiv tau. Lub peev xwm ntawm lub cub tawg yog txiav txim siab raws li qhov ntim ntawm cov hmoov hlau, thiab lub qhov cub 50 kg lossis 20 kg tuaj yeem xaiv tau.
Atomization ntu:Cov khoom siv hauv qhov no yog cov khoom siv tsis yog qauv, uas yuav tsum tau tsim thiab npaj raws li qhov chaw ntawm cov chaw tsim khoom. Muaj feem ntau tundishes: thaum tundish yog tsim nyob rau hauv lub caij ntuj no, nws yuav tsum tau preheated; Atomizer: Lub atomizer yuav los ntawm kev kub siab Lub siab-siab dej ntawm lub twj tso kua mis cuam tshuam cov kua kub los ntawm tundish ntawm lub predetermined ceev thiab lub kaum sab xis, rhuav nws mus rau hauv cov tee dej. Nyob rau hauv tib lub twj tso kua dej siab, tus nqi ntawm cov hmoov hlau zoo tom qab atomization muaj feem xyuam rau lub atomization efficiency ntawm lub atomizer; lub tog raj kheej atomization: nws yog qhov chaw uas cov hmoov hlau alloy yog atomized, crushed, txias thiab sau. Txhawm rau tiv thaiv cov hmoov hlau ultra-nplua nyob rau hauv cov hmoov hlau uas tau los ntawm kev poob nrog dej, nws yuav tsum tau tso tseg rau lub sijhawm tom qab atomization, thiab muab tso rau hauv lub thawv ntim hmoov.
Post-processing ntu:hmoov sau lub thawv: siv los sau cov hmoov atomized alloy thiab cais thiab tshem tawm cov dej ntau dhau; ziab rauv: qhuav cov hmoov nplej ntub dej nrog dej; Kev tshuaj ntsuam tshuab: sieve cov hmoov txhuas, Tawm ntawm cov lus qhia coarser alloy hmoov tuaj yeem rov ua dua thiab atomized ua cov khoom xa rov qab.
Tseem muaj ntau qhov tsis txaus ntseeg hauv kev nkag siab ntawm 3D tshuab luam ntawv hauv txhua yam ntawm Tuam Tshoj txoj kev lag luam tsim khoom. Judging los ntawm qhov tseeb txoj kev loj hlob qhov teeb meem, txog tam sim no 3D luam ntawv tsis tau tiav mature industrialization, los ntawm cov khoom mus rau cov khoom mus rau cov kev pab cuam tseem nyob rau hauv lub "advanced khoom ua si" theem. Txawm li cas los xij, los ntawm tsoomfwv mus rau cov tuam txhab lag luam hauv Suav teb, kev txhim kho kev cia siab ntawm 3D luam ntawv thev naus laus zis feem ntau tau lees paub, thiab tsoomfwv thiab tib neeg feem ntau them nyiaj rau qhov cuam tshuam rau yav tom ntej 3D luam ntawv hlau atomization pulverizing cov cuab yeej siv tshuab ntawm kuv lub teb chaws cov khoom lag luam uas twb muaj lawm, kev lag luam, thiab tsim qauv.
Raws li cov ntaub ntawv tshawb fawb, tam sim no, kuv lub teb chaws qhov kev thov rau 3D luam ntawv thev naus laus zis tsis yog tsom rau cov cuab yeej siv, tab sis tau xav txog ntau yam ntawm 3D luam ntawv consumables thiab qhov kev thov rau lub koom haum ua cov kev pabcuam. Cov neeg siv khoom lag luam yog lub zog tseem ceeb hauv kev yuav khoom 3D luam ntawv hauv kuv lub tebchaws. Cov khoom siv uas lawv yuav yog tsuas yog siv hauv aviation, aerospace, cov khoom siv hluav taws xob, kev thauj mus los, kev tsim, kev coj noj coj ua thiab lwm yam kev lag luam. Tam sim no, lub peev xwm nruab ntawm 3D tshuab luam ntawv hauv Suav lag luam yog li 500, thiab kev loj hlob txhua xyoo yog li 60%. Txawm li cas los xij, kev lag luam tam sim no tsuas yog kwv yees li 100 lab yuan ib xyoo. Lub peev xwm thov rau R & D thiab tsim cov ntaub ntawv 3D luam ntawv tau mus txog ze li ntawm 1 billion yuan ib xyoos twg. Nrog rau qhov nrov thiab kev nce qib ntawm cov cuab yeej siv tshuab, qhov ntsuas yuav loj hlob sai. Nyob rau tib lub sijhawm, 3D luam ntawv ntsig txog kev pabcuam kev ua haujlwm yog nrov heev, thiab ntau tus neeg ua haujlwm 3D luam ntawv Lub tuam txhab cov cuab yeej siv tau zoo heev hauv cov txheej txheem laser sintering thiab cov khoom siv, thiab tuaj yeem muab kev pabcuam sab nraud. Txij li thaum tus nqi ntawm ib qho khoom siv feem ntau yog ntau tshaj 5 lab yuan, qhov kev lees paub ntawm kev ua lag luam tsis siab, tab sis lub koom haum ua cov kev pabcuam yog nrov heev.
Feem ntau ntawm cov ntaub ntawv siv nyob rau hauv kuv lub teb chaws 3D luam ntawv hlau atomization pulverizing khoom yog muab ncaj qha los ntawm prototyping sai manufacturers, thiab cov neeg thib peb ntawm cov khoom siv tseem tsis tau muab coj los siv, uas ua rau cov khoom kim heev. Nyob rau tib lub sijhawm, tsis muaj kev tshawb fawb txog kev npaj hmoov rau 3D luam ntawv hauv Suav teb, thiab muaj cov kev cai nruj me ntsis ntawm particle loj faib thiab cov ntsiab lus oxygen. Qee chav nyob siv cov tshuaj tsuag cov pa siv xwb, uas muaj ntau yam siv tsis tau.
Kev txhim kho thiab tsim cov khoom siv ntau yam yog tus yuam sij rau kev txhim kho thev naus laus zis. Kev daws cov teeb meem kev ua tau zoo thiab cov nqi ntawm cov ntaub ntawv yuav zoo dua los txhawb kev txhim kho sai prototyping thev naus laus zis hauv Suav teb. Tam sim no, feem ntau ntawm cov ntaub ntawv siv nyob rau hauv kuv lub teb chaws 3D luam ntawv sai prototyping tshuab yuav tsum tau imported los ntawm txawv teb chaws, los yog cov khoom manufacturers tau nqis peev ntau lub zog thiab nyiaj txiag los tsim lawv, uas yog kim, ua rau cov nqi ntau lawm, thaum. cov khoom siv hauv tsev siv nyob rau hauv lub tshuab no muaj lub zog tsawg thiab qhov tseeb. . Localization ntawm 3D luam ntawv cov ntaub ntawv yog qhov tseem ceeb.
Titanium thiab titanium alloy hmoov los yog npib tsib xee-raws li thiab cobalt-based superalloy hmoov uas tsis tshua muaj oxygen cov ntsiab lus, nplua particle loj thiab siab sphericity yuav tsum tau. Cov hmoov particle loj yog feem ntau -500 mesh, cov ntsiab lus oxygen yuav tsum qis dua 0.1%, thiab cov particle loj yog uniform Tam sim no, high-end alloy hmoov thiab cov cuab yeej tsim khoom tseem tsuas yog cia siab rau imports. Hauv cov teb chaws txawv teb chaws, cov khoom siv raw thiab cov khoom siv feem ntau tau ntim thiab muag kom tau txais txiaj ntsig ntau. Noj cov hmoov nickel raws li piv txwv, tus nqi ntawm cov khoom siv raw yog kwv yees li 200 yuan / kg, tus nqi ntawm cov khoom siv hauv tsev feem ntau yog 300-400 yuan / kg, thiab tus nqi ntawm cov hmoov tuaj txawv teb chaws feem ntau ntau dua 800 yuan / kg.
Piv txwv li, kev cuam tshuam thiab kev hloov pauv ntawm cov hmoov muaj pes tsawg leeg, suav nrog thiab lub cev muaj zog ntawm cov cuab yeej muaj feem xyuam ntawm 3D luam ntawv hlau atomization hmoov milling khoom. Yog li ntawd, nyob rau hauv qhov kev pom ntawm kev siv cov ntsiab lus ntawm cov pa oxygen tsawg thiab cov hmoov zoo me me, nws tseem yuav tsum tau ua cov haujlwm tshawb fawb xws li kev tsim qauv ntawm titanium thiab titanium alloy hmoov, roj atomization hmoov milling tshuab ntawm cov hmoov me me hmoov, thiab kev cuam tshuam ntawm hmoov yam ntxwv ntawm cov khoom ua tau zoo. Vim muaj kev txwv ntawm kev siv tshuab milling hauv Suav teb, nws yog ib qho nyuaj rau kev npaj cov hmoov nplej nplua nuj nyob rau tam sim no, cov hmoov nplej tau qis, thiab cov ntsiab lus ntawm oxygen thiab lwm yam impurities yog siab. Thaum lub sij hawm siv cov txheej txheem, cov hmoov melting lub xeev yog nquag mus rau unevenness, ua rau cov ntsiab lus siab ntawm oxide inclusions thiab denser khoom nyob rau hauv cov khoom. Cov teeb meem tseem ceeb ntawm cov hmoov hlau hauv tsev yog nyob rau hauv cov khoom zoo thiab kev ruaj ntseg batch, xws li: ① ruaj khov ntawm cov khoom siv hmoov (tus naj npawb ntawm cov khoom sib xyaw, cov khoom sib xws); ② hmoov lub cev ruaj khov ntawm kev ua tau zoo (particle loj faib, hmoov morphology, fluidity, xoob ratio, thiab lwm yam); ③ teeb meem ntawm yield (tsawg tawm los ntawm hmoov nyob rau hauv nqaim particle loj seem), thiab lwm yam.
Qauv No. | HS-MI 4 | HS-MI 10 | HS-MI 30 |
Qhov hluav taws xob | 380V 3 theem, 50/60Hz | ||
Fais fab mov | 8 kWm | 15 KW | 30 KW |
Max Temp. | 1600 ° C / 2200 ° C | ||
Lub sij hawm yaj | 3-5 feeb. | 5-8 feeb. | 5-8 feeb. |
Casting Grains | 80 # - 200 # - 400 # - 500 # | ||
Temp raug | ± 1 ° C | ||
Muaj peev xwm | 4kg (kub) | 10kg (kub) | 30kg (kub) |
Lub tshuab nqus tsev twj | German lub tshuab nqus tsev twj, nqus tsev kawm ntawv - 100Kpa (yeem) | ||
Daim ntawv thov | Kub, nyiaj, tooj liab, alloys; Platinum (yeem) | ||
Txoj kev ua haujlwm | Ib qho tseem ceeb ua haujlwm kom tiav tag nrho cov txheej txheem, POKA YOKE foolproof system | ||
Tswj System | Mitsubishi PLC + Tib neeg-tshuab interface ntse tswj qhov system (yeem) | ||
Tiv thaiv Gas | Nitrogen / Argon | ||
Hom cua txias | Dej chiller (muag nyias) | ||
Qhov ntev | 1180x1070x1925mm | 1180x1070x1925mm | 3575 * 3500 * 4160mm |
Qhov hnyav | kwv yees. 160 kg | kwv yees. 160 kg | kwv yees. 2 150kg |
Tshuab hom | Thaum ua kom zoo grits xws li 200 #, 300 #, 400 #, lub tshuab yuav yog stairs loj hom. Thaum ua hauv qab grit #100, tshuab loj me me. |